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The production process of Synthetic diamond powder

August 29,2024

Raw material preparation:

Firstly, sort the raw material, leaf preserved stone, according to particle sizes of 16 mesh, 24 mesh, and 80 mesh, and then mix it in a ratio of 2:6:3. After mixing and baking at 2800 ° C for 1 hour, a synthesis chamber with a diameter of 20mm was made.

Loading and preheating:

Carbon sheets and catalysts are alternately layered and loaded into a synthesis chamber with a diameter of 20mm. There are two carbon sheets at each end, with 15 carbon sheets and 12 layers of catalyst. Place the synthesized block in an oven and keep it at a constant temperature of 140 ° C for 9 hours.

04

High pressure and high temperature treatment:

Load the dried composite block into a press and maintain it at a pressure of 110MPa-120MPa and a temperature of 1400 ° C-1500 ° C for 12 minutes to convert it into diamond.Post processing: Remove the synthesized block from the press and crush it to expose the diamond particles and internal impurities. Then, the metal mediator is removed by electrolysis, and a synthetic rod is used as the anode, sulfate is used as the electrolyte, and an inert cathode is used. Put the electrolyzed material into a ball mill for further crushing to separate diamond particles from graphite.

05

Separation and purification:

Place the ball milled material into a shaker for graphite separation, which mainly utilizes the density difference between diamond and graphite. The sorted diamonds are placed in acidic water to further remove metal impurities. Strong oxidizing acids such as aqua regia are used to react with metals to form soluble salts, which can be removed by washing with water.

Final processing:

Remove the leaf wax stone, add the acid washed diamond material to sodium hydroxide and boil it at high temperature to complete the final processing of the diamond.

https://www.shilisyntheticdiamond.com/Coarse-synthetic-diamond-powder


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Company Name:Changsha Shili Superhard Material Co., Ltd.

Address: No 17 Kaiyuan road,Xingsha,Changsha city,Hunan province,China

Contact person: Ada Tan

Tel: +86-15084984550

WhatsApp:+86 15084984550

Email:[email protected]

Web:https://www.shilisyntheticdiamond.com